Acura CSX. Instruction — page 191

01

01

03

SNR9AA7E34116317031KBAT00

12-11

Clutch Master Cylinder Replacement

C

B

A

A

B

A

C

B

NOTE:

• Use fender covers to avoid damaging painted

surfaces.

• Do not spill brake fluid on the vehicle; it may damage

the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.

1. Remove the brake fluid from the clutch master

cylinder reservoir with a syringe or other suitable
device.

2. Do the battery removal procedure (see page 22-69).

3. Remove the driver’s dashboard undercover

(see page 20-103).

4. Remove the air cleaner assembly (see page 11-345).

5. Remove the battery base.

6. Pry out the lock pin (A), and pull the clevis pin (B)

out of the clevis. Remove the master cylinder
mounting nuts (C).

7. Remove the cowl cover and the under-cowl panel

(see page 20-163).

8. Remove the clutch line bracket (A).

9. Remove the clutch line from the clamps (B).

10. Remove the clutch master cylinder (A) with the

clutch line (B) and the reservoir hose (C).

08/08/21 14:42:32 61SNR030_120_0013

04

*01

05

06

12-12

Clutch

C

D

B

A

E

F

(P/N 08C30-B0234M)

D

E

B

C

A

A

UP

1

3 mm

(0.04

0.12 in.)

1

3 mm

(0.04

0.12 in.)

LEFT
SIDE

B

C

B

A

11. Remove the reservoir hose (A), then remove the

retaining clip (B) for disconnecting the clutch line
(C) from the clutch master cylinder (D). Plug or
wrap the end of the reservoir hose and the clutch
line with a clean shop towel to prevent brake fluid
from coming out.

NOTE: Inspect the hose. If the hose has damage,
leaks, interference, or twisting, replace it.

12. Remove the O-ring (E) and the clutch master

cylinder seal (F) from the clutch master cylinder.

13. Install a new O-ring (A) on the clutch line (B), then

apply silicone grease (P/N 08C30-B0234M) to the
end of the clutch line. Install the clutch line in the
clutch master cylinder (C) with a new retaining clip
(D).

NOTE: Make sure not to get any silicone grease on
the terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves.

14. Install the reservoir hose (E).

15. Make sure the hose clamps (A) are positioned on

the master cylinder (B) and the reservoir (C) as
shown.

16. To prevent the retaining clip (A) from coming off,

pry apart the tip (B) of the clip with a screwdriver.

Replace.

Replace.

08/08/21 14:42:33 61SNR030_120_0014

*02

*03

*04

12-13

B

A

6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)

B

A

B

A
13 N·m
(1.3 kgf·m,
9.4 lbf·ft)

A
13 N·m
(1.3 kgf·m,
9.4 lbf·ft)

C

17. Install the clutch master cylinder (A) with a new

clutch master cylinder seal (B).

18. Install the clutch line to the clamps (A).

19. Install the clutch line bracket (B).

20. Install the cowl cover and the under-cowl panel

(see page 20-163).

21. Install the master cylinder mounting nuts (A).

22. Apply multipurpose grease to the clevis pin (B) and

the mating surface of the clevis and the pedal. Slide
the clevis pin into the clevis, then install a lock pin
(C).

23. Do the clutch hydraulic system bleeding (see page

12-7).

24. Adjust the clutch pedal, the clutch pedal position

switch, and the clutch interlock switch (see page
12-8).

25. Install the battery base.

26. Install the air cleaner assembly (see page 11-345).

27. Install the driver’s dashboard undercover (see page

20-103).

28. Do the battery installation procedure (see page

22-69).

29. Check the clutch operation, and check for leaks.

30. Test-drive the vehicle.

Replace.

08/08/21 14:42:33 61SNR030_120_0015

*01

02

01

*02

SNR9AA8E34116317081KBAT00

5-speed Manual Transmission

12-14

Clutch

Slave Cylinder Replacement

B

A

B

C

A

A

B

D

C

(P/N 08798-9002)

(P/N 08C30-B0234M)

A

B

(P/N 08798-9002)

C

D

E

22 N·m
(2.2 kgf·m, 16 lbf·ft)

NOTE:

• Use fender covers to avoid damaging painted

surfaces.

• Do not spill brake fluid on the vehicle; it may damage

the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.

• Make sure not to get any silicone grease on the

terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.

1. Remove the clutch line bracket (A) and the slave

cylinder (B).

2. Remove the roll pins (A). Disconnect the clutch line

(B), and remove the O-ring (C). Plug or wrap the
end of the clutch line with a clean shop towel to
prevent brake fluid from coming out.

3. Install a new O-ring (A) on the clutch line (B), then

connect the clutch line to the slave cylinder (C).

4. Set in new roll pins (D) to the slave cylinder.

5. Pull back the boot (A), and apply silicone grease

(P/N 08C30-B0234M) to the boot and the slave
cylinder pushrod (B). Reinstall the boot.

6. Apply a light coat of super high temp urea grease

(P/N 08798-9002) to the pushrod of the slave
cylinder (C) and the release fork (D).

7. Install the slave cylinder and the clutch line bracket

(E).

Replace.

Replace.

08/08/21 14:42:34 61SNR030_120_0016

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