Acura RL. Instruction — page 351

Fig. 681: Tapping Oil Seal Into Transfer Cover
Courtesy of AMERICAN HONDA MOTOR CO., INC.

REASSEMBLY

Special Tools Required

Driver, 40 mm I. D. 07746-0030100

Driver 07749-0010000

Attachment, 65 mm 07JAD-SH30100

Companion flange holder 07XAB-0010101

Attachment, 78 x 80 mm 07NAD-PX40100

1. Select the 40 mm thrust shim if the transfer output shaft (hypoid gear) is replaced. Calculate the thickness

of the 40 mm thrust shim using the following formula, and select the shim from the following table.

FORMULA: A/100-B/100+C = X

A: Number on the existing transfer output shaft (hypoid gear)

NOTE:

While reassembling the transfer assembly:

Check and adjust the transfer gear tooth contact.

Measure and adjust the transfer gear backlash.

Check and adjust the tapered roller bearing starting torque.

Coat all parts with transfer fluid (hypoid gear oil) during reassembly.

Replace the tapered roller bearing and the bearing outer race as a set if
either part is replaced.

Replace the transfer hypoid drive gear and the transfer output shaft
(hypoid gear) as a set if either part is replaced.

2007 Acura RL

2005-08 TRANSMISSION Automatic Transmission — RL

me

Friday, June 05, 2009 1:18:19 PM

Page 575

© 2005 Mitchell Repair Information Company, LLC.

B: Number on the replacement transfer output shaft (hypoid gear)

C: Thickness of the existing 40 mm thrust shim

X: Thickness needed for the replacement 40 mm thrust shim

EXAMPLE

A: Existing transfer output shaft (hypoid gear) Number = +2

B: Replacement transfer output shaft (hypoid gear) Number = -1

C: Existing 40 mm thrust shim thickness = 1.05 mm

X: Replacement 40 mm thrust shim thickness

X = A/100-B/100+C

= 2/100-(-1)/100+1.05

= 0.02+0.01+1.05 = 1.08 (mm)

Select No. M 40 mm thrust shim of 1.08 mm (0.043 in.)

Fig. 682: Identifying Transfer Output Shaft Number
Courtesy of AMERICAN HONDA MOTOR CO., INC.

THRUST SHIM, 40 mm

THRUST SHIM THICKNESS SPECIFICATIONS

NOTE:

The number on the transfer output shaft (hypoid gear) is shown in 1/100
mm.

Shim No.

Part Number

Thickness

A

29361-RDK-000

0.72 mm (0.028 in.)

B

29362-RDK-000

0.75 mm (0.030 in.)

C

29363-RDK-000

0.78 mm (0.031 in.)

2007 Acura RL

2005-08 TRANSMISSION Automatic Transmission — RL

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Friday, June 05, 2009 1:18:19 PM

Page 576

© 2005 Mitchell Repair Information Company, LLC.

2. Select the 40 mm thrust shim if the tapered roller bearing on the transfer output shaft (hypoid gear) is

replaced. Measure the thickness of the replacement bearing and the existing bearing, and calculate the
difference of the bearing thickness. Adjust the thickness of the existing 40 mm thrust shim by the amount
of difference in bearing thickness, and select the replacement 40 mm thrust shim.

3. Install the 40 mm thrust shim (A) on the transfer output shaft (hypoid gear) (B), then install the tapered

roller bearing (C) using the driver (40 mm I.D.) and a press.

Fig. 683: Pressing Tapered Roller Bearing Onto Shaft
Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Place the tapered roller bearing (A) on the bearing outer race of the companion flange side of the transfer

housing, and install the new oil seal (B).

D

29364-RDK-000

0.81 mm (0.032 in.)

E

29365-RDK-000

0.84 mm (0.033 in.)

F

29366-RDK-000

0.87 mm (0.034 in.)

G

29367-RDK-000

0.90 mm (0.035 in.)

H

29368-RDK-000

0.93 mm (0.037 in.)

I

29369-RDK-000

0.96 mm (0.038 in.)

J

29370-RDK-000

0.99 mm (0.039 in.)

K

29371-RDK-000

1.02 mm (0.040 in.)

L

29372-RDK-000

1.05 mm (0.041 in.)

M

29373-RDK-000

1.08 mm (0.043 in.)

N

29374-RDK-000

1.11 mm (0.044 in.)

O

29375-RDK-000

1.14 mm (0.045 in.)

2007 Acura RL

2005-08 TRANSMISSION Automatic Transmission — RL

me

Friday, June 05, 2009 1:18:20 PM

Page 577

© 2005 Mitchell Repair Information Company, LLC.

Fig. 684: Identifying Tapered Roller Bearing And Oil Seal
Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Drive the oil seal securely in the transfer housing using the driver and the attachment (65 mm).

Fig. 685: Pressing Oil Seal Into Transfer Housing
Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Install the transfer output shaft (hypoid gear) (A) in the transfer housing (B). Do not install the transfer

spacer and thrust washer on the transfer output shaft (hypoid gear).

2007 Acura RL

2005-08 TRANSMISSION Automatic Transmission — RL

me

Friday, June 05, 2009 1:18:20 PM

Page 578

© 2005 Mitchell Repair Information Company, LLC.

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